Showing posts with label step. Show all posts
Showing posts with label step. Show all posts

Friday, November 7, 2014

Step Up Booster Powers Eight White LEDs

Tiny white LEDs are capable of delivering ample white light without the fragility problems and costs associated with fluorescent backlights. They do pose a problem however in that their forward voltage can be as high as 4 V, precluding them being from powered directly from a single Li-Ion cell. Applications requiring more white LEDs or higher efficiency can use an LT1615 boost converter to drive a series connected array of LEDs. The high efficiency circuit (about 80%) shown here can provide a constant-current drive for up to eight LEDs. Driving eight white LEDs in series requires at least 29 V at the output and this is possible thanks to the internal 36-V, 350-mA switch in the LT1615.

The constant-current design of the circuit guarantees a steady current through all LEDs, regardless of the forward voltage differences between them. Although this circuit was designed to operate from a single Li-Ion battery (2.5V to 4.5V), the LT1615 is also capable of operating from inputs as low as 1 V with relevant output power reductions. The Motorola MBR0520 surface mount Schottky diode (0.5 A 20 V) is a good choice for D1 if the output voltage does not exceed 20 V. In this application however, it is better to use a diode that can withstand higher voltages like the MBR0540 (0.5 A, 40 V). Schottky diodes, with their low forward voltage drop and fast switching speed, are the best match.

Many different manufacturers make equivalent parts, but make sure that the component is rated to handle at least 0.35 A. Inductor L1, a 4.7-µH choke, is available from Murata, Sumida, Coilcraft, etc. In order to maintain the constant off-time (0.4 ms) control scheme of the LT1615, the on-chip power switch is turned off only after the 350-mA (or 100-mA for the LT1615-1) current limit is reached. There is a 100-ns delay between the time when the current limit is reached and when the switch actually turns off. During this delay, the inductor current exceeds the current limit by a small amount. This current overshoot can be beneficial as it helps increase the amount of available output current for smaller inductor values.

This will be the peak current passed by the inductor (and the diode) during normal operation. Although it is internally current-limited to 350 mA, the power switch of the LT1615 can handle larger currents without problems, but the overall efficiency will suffer. Best results will be o btained when IPEAK is kept well below 700 mA for the LT1615.The LT1615 uses a constant off-time control scheme to provide high efficiencies over a wide range of output current. The LT1615 also contains circuitry to provide protection during start-up and under short-circuit conditions.

When the FB pin voltage is at less than approximately 600 mV, the switch off-time is increased to 1.5 ms and the current limit is reduced to around 250 mA (i.e., 70% of its normal value). This reduces the average inductor current and helps minimize the power dissipation in the LT1615 power switch and in the external inductor L1 and diode D1. The output current is determined by Vref/R1, in this case, 1.23V/68 = 18 mA). Further information on the LT1615 may be found in the device datasheets which may be downloaded from www.linear-tech.com/pdf/16151fa.pdf
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Sunday, September 7, 2014

Low cost Step down Converter with Wide Input Voltage Range

The schema described here is mostly aimed at development engineers who are looking for an economical step-down converter which offers a wide input volt- age range. As a rule this type of schema employs a step-down converter with integrated switching element. However, by using a more discrete solution it is possible to reduce the total cost of the step- down converter, especially when manufacturing in quantity. The TL5001A is a low-cost PWM controller which is ideal for this project. The input voltage range for the step-down converter described here is from 8 V to 30 V, with an output voltage of 5 V and a maximum output current of 1.5 A. When the input voltage is applied the PWM output of IC1 is enabled, taking one end of the voltage divider formed by R1 and R2 to ground potential. The cur-rent through the voltage divider will then be at most 25 mA: this value is obtained by dividing the maximum input voltage (30 V) minus the saturation voltage of the output driver (2 V) by the total resistance of the voltage divider (1.1 kΩ ). T1 and T3 together form an NPN/PNP driver stage to charge the gate capacitance of P-channel MOSFET T2 as quickly as possible, and then, at the turn-off point, discharge it again. The base-emitter junction of T3 goes into a conducting state when the PWM output is active and a voltage is dropped across R2. T3 will then also conduct from collector to emitter and the gate capacitance of T2 will be discharged down to about 800 mV. The P-channel MOSFET will then conduct from drain to source. If the open-collector output of the controller is deactivated, a negligibly small current flows through resistor R2 and the base of T1 will be raised to the input voltage level. The base-emitter junction of T1 will then conduct and the gate capacitance of T2 will be charged up to the input voltage level through the collector and emitter of T1. The P-channel MOSFET will then no longer conduct from drain to source. This driver schema constructed from discrete components is very fast, giving very quick switch-over times. Diodes D2 and D3 provide voltage limiting for the P-channel MOSFET, whose maximum gate-source voltage is 20 V. If the Zener voltage of diode D2 is exceeded it starts to conduct; when the forward voltage of diode D3 is also exceeded, the two diodes together clamp the gate-source voltage to approximately 19 V. The switching frequency is set at approximately 100 kHz, which gives a good compromise between efficiency and component size. Finally, a few notes on component selection. All resistors are 1/16 W, 1 %. Apart from electrolytic C1 all the capacitors are ceramic types. For the two larger values (C2 and C5) the following are used: C2 is a Murata type GRM21BR71C105KA01 ceramic capacitor, 1 µF, 16 V, X7R, 10 %; C5 is a Murata type GRM32ER60J476ME20 ceramic capacitor, 47 µF,  6.3 V, X5R, 10 %. D1 (Fairchild type MBRS340T3) is a 40 V/3 A Schottky diode. Coil L1 is a Würth WE-PD power choke type 744771147, 47 µH, 2.21 A, 75 mΩ. T1 (BC846) and T3 (BC856) are 60 V, 200 mA, 310 mW complementary bipolar transistors from Vishay. The TL5001AID (IC1) is a low-cost PWM controller with an open-collector output from Texas Instruments.

Author : Dirk Gehrke Copyright : Elektor

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